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ChemNexus Formulation Profile
Overview Overview Overview Overview
pH Range
6.5 - 7.5
Viscosity Range
<= 2500 cP
Difficulty
Intermediate
Cost Level
Medium
Validation
Lab
Overview Overview Overview Overview
Target Application: Commercial buildings Schools and universities Hospitals and healthcare facilities Retail stores Warehouses Hospitality facilities Residential maintenance cleaning Auto scrubber-compatible floor cleaning systems
Target Users: Target Users Industrial formulators Contract manufacturers Facility maintenance companies Janitorial chemical suppliers QA/QC laboratories Chemical distributors Institutional cleaning product brands R&D chemists
| Phase | Ingredient | INCI / Chemical Name | Function | % w/w |
|---|---|---|---|---|
| A | Deionized Water | Water | Carrier | 79.20 |
| A | Sodium Laureth Sulfate (28% active) | Sodium Laureth Sulfate | Primary surfactant | 6.00 |
| A | Alcohol Ethoxylate C9-11 (6EO) | C9-11 Pareth-6 | Nonionic surfactant / grease removal | 3.50 |
| A | Cocamidopropyl Betaine | Cocamidopropyl Betaine | Foam stabilization / mildness | 3.00 |
| A | Sodium Citrate | Sodium Citrate | Builder / chelation support | 1.50 |
| A | Tetrasodium Glutamate Diacetate (GLDA) | GLDA | Chelating agent | 1.00 |
| B | Dipropylene Glycol Monomethyl Ether (DPM) | DPM Solvent | Coupling solvent / cleaning boost | 2.50 |
| B | Preservative | MIT/BIT blend or equivalent | Preservation | 0.10 |
| B | Fragrance | Proprietary fragrance | Odor profile | 0.30 |
| B | Dye Solution | Colorant | Product appearance | 0.02 |
| C | Citric Acid (50% solution) | Citric Acid | Final pH adjustment | 0.38 |
| Total | 100.00 | - | - | - |
Active matter: 25%
Ingredient weights update live using ingredient percentages.
No ingredient rows available for this formulation yet.
Ingredient Function Explanation Deionized Water Primary carrier medium that ensures ingredient solubility and product uniformity. Sodium Laureth Sulfate (SLES) Primary anionic surfactant providing detergency, wetting, and foam generation. Alcohol Ethoxylate Low-foam nonionic surfactant improving oily soil removal and hard surface cleaning efficiency. Cocamidopropyl Betaine Amphoteric surfactant used to improve formulation stability, foam texture, and cleaning mildness. Sodium Citrate Acts as a mild builder and buffering agent to improve performance in hard water conditions. GLDA Chelating Agent Biodegradable chelant that improves cleaning efficiency by binding calcium and magnesium ions. DPM Solvent Water-miscible solvent that enhances grease cutting and soil penetration. Preservative Protects the water-based formulation from microbial contamination during storage and use. Fragrance Provides a clean sensory profile suitable for commercial cleaning products. Citric Acid Used for final pH correction and buffering.
Manufacturing Procedure Phase A – Water Phase Preparation Charge the main mixing vessel with deionized water. Begin moderate agitation at 300–500 rpm. Add sodium citrate slowly until fully dissolved. Add GLDA chelating agent and mix for 5–10 minutes. Add Sodium Laureth Sulfate slowly to minimize aeration. Add Cocamidopropyl Betaine under continuous mixing. Add Alcohol Ethoxylate slowly while maintaining moderate agitation. Phase B – Additives Add DPM solvent and mix until homogeneous. Add preservative according to supplier handling recommendations. Add fragrance slowly to avoid localized incompatibility. Add dye pre-diluted in water if necessary. Phase C – Final Adjustment Measure product pH. Adjust pH to 6.5–7.5 using diluted citric acid solution. Mix for an additional 15–20 minutes. Filter product if required. Transfer to finished goods holding tank.
| Parameter | Recommended Range |
|---|---|
| Batch temperature | 20–35°C |
| Mixing speed | 300–700 rpm |
| Recommended pH | 6.5–7.5 |
| Filling temperature | <35°C |
| Mixing duration | 45–90 minutes |
| Water quality | Deionized or softened |
Recommended Equipment Stainless steel mixing vessel Top-entry agitator Inline filter system Load cells or calibrated weighing system pH meter Transfer pump HDPE-compatible filling equipment For larger production volumes: Variable-speed agitator Foam-control mixing geometry CIP-compatible system
| Property | Typical Value |
|---|---|
| Appearance | Clear colored liquid |
| Odor | Characteristic fragrance |
| pH (as supplied) | 6.5–7.5 |
| Density @ 25°C | 1.00–1.03 g/cm³ |
| Foam profile | Low to moderate |
| Solubility | Complete in water |
| Dilution ratio | 1:50 to 1:200 |
Stability Notes Expected shelf life: 12–24 months under recommended storage conditions. Store between 5°C and 40°C. Avoid prolonged freezing conditions. Avoid direct sunlight exposure. Fragrance stability should be validated through accelerated aging studies. Hard water compatibility should be verified during pilot validation.
Packaging Recommendations Recommended packaging materials: HDPE bottles HDPE pails IBC containers PET bottles (compatibility validation recommended) Packaging sizes: 1 L 5 L 20 L 200 L drum 1000 L tote
| Issue | Possible Cause | Corrective Action |
|---|---|---|
| Excessive foam | High agitation or surfactant imbalance | Reduce mixing speed or optimize surfactant ratio |
| Cloudiness | Fragrance incompatibility | Use solubilizer or reformulate fragrance |
| Low cleaning performance | Insufficient surfactant level | Increase nonionic surfactant |
| Phase separation | Solvent/fragrance incompatibility | Validate additive compatibility |
| pH drift | Inadequate buffering | Increase citrate buffering system |
| Viscosity instability | Electrolyte imbalance | Review salt-sensitive raw materials |
Safety & Handling Use appropriate PPE including gloves, goggles, and protective clothing. Avoid direct eye contact. Ensure adequate ventilation during manufacturing. Follow supplier SDS recommendations for all raw materials. Avoid mixing incompatible chemicals. Conduct pilot-scale validation before commercial production. Operators should receive chemical handling training.
Regulatory & Compliance Notes Regulatory status depends on regional requirements and raw material selection. Preservative systems must comply with local chemical regulations. VOC requirements should be reviewed for target markets. Fragrance allergen disclosure may be required in certain jurisdictions. Final product labeling should comply with applicable GHS/OSHA/CLP regulations. Biodegradability and environmental claims require laboratory verification. This formulation is provided for educational and developmental purposes only and must be validated under actual production conditions.
| Test | Specification |
|---|---|
| Appearance | Clear liquid |
| pH @ 25°C | 6.5–7.5 |
| Density @ 25°C | 1.00–1.03 g/cm³ |
| Odor | Pass |
| Stability (45°C, 4 weeks) | Pass |
| Freeze-thaw stability | 3 cycles pass |
| Viscosity | 20–150 cP |
Is this cleaner safe for polished floors? Yes, neutral pH systems are generally preferred for coated and polished flooring surfaces. Can this formulation be used in auto scrubbers? Yes. The low-foam profile supports auto scrubber compatibility. Can fragrance-free versions be produced? Yes. The fragrance component may be removed after stability validation. Is this formulation biodegradable? Biodegradability depends on the selected surfactants and additives. Supplier documentation should be reviewed. Can the surfactant system be adjusted? Yes. Foam profile and detergency can be optimized depending on the target application.